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Automotive non-metal parts processing

2019/04/01 09:26
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[Abstract]:
Nowadays, cars are becoming more and more important in Chinese families. The domestic automobile market has also achieved unprecedented development in recent years. There are a large number of non-met

Nowadays, cars are becoming more and more important in Chinese families. The domestic automobile market has also achieved unprecedented development in recent years. There are a large number of non-metallic parts in automobiles, such as front and rear bumpers, spoilers, and Gas grid and other appearance parts, these appearance parts are characterized by complex structure,  large size,  large product wall thickness, often inconvenient in surface processing, and it is difficult to ensure processing effect and efficiency, general customers like this The processing of the product has the following requirements: the surface of the paint can not be damaged, and the quality of the appearance cannot be affected; the cut waste cannot fall into the inner cavity of the product; the precision of the cutting hole is ±0.2mm, and the position is ±0.1mm; The wall thickness of the blow molding process will be about 3±1 mm to ensure the cutting effect; the precision positioning of the master and the fixture should consider the repeated positioning accuracy, and can not damage the surface of the product. At the same time, it should be designed to quickly replace the system to meet the cutting requirements; The smoke and dust facilities in the area must be effective.

 

To this end, we have developed a complete automation system consisting of a shield system, a laser system, a fixture system, a blow system, a robot system, a smoking system and a nitrogen system, which is equipped with a high-power CO2 engraving machine and an imported robot. It can meet customers' needs for processing, efficiency, precision, safety and convenience of equipment.

 

CO2-MP-T500 Automobile Envelope Automatic Processing System

Control method: robot controller

Mode of operation: button + robot teach pendant

Cutting method: CO2-T500 laser engraving machine

Degree of automation: manual loading, automatic marking (cutting);

 

Other features:

1. The marking machine is equipped with a red light positioning function for easy focusing;

2. The protective cover and electric door make the operation safer;

3. It can be programmed by robotic teach pendant to perform marking (cutting) and marking (cutting) in place.

Applications: Cutting surfaces, planes, intersecting planar holes and waist holes

The machine is equipped with an exhaust system, and the smoking pipe is installed near the cutting point to extract the smoke generated during cutting.

Accuracy: repeat positioning accuracy of 0.02mm;

Power requirements: single phase 220V/50HZ

Gas source demand: greater than 0.8MPa

Workbench size (length * width * height): 3400mm * 4700mm * 3020mm

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